Solar Sizing Resource

Interactive Sizing & Electrical Reference

The Four Steps of Solar Sizing

Designing a solar power system, whether for an RV, an off-grid cabin, or a grid-tied home, involves four main steps: load calculation, battery sizing, solar array sizing, and inverter selection.

1. Load Calculation (Watt-Hours)

First, determine how much energy you need per day. List every electrical device, its wattage, and how many hours it runs daily.

Daily Energy (Wh) = Device Wattage × Hours Used Per Day

Sum the daily energy for all devices. Add a 20% safety margin for system losses.

2. Battery Bank Sizing

Batteries store your solar energy. You need enough capacity to run your loads at night and during cloudy days (days of autonomy). Battery capacity is often measured in Amp-Hours (Ah).

Battery Capacity (Wh) = Daily Energy (Wh) × Days of Autonomy
Battery Capacity (Ah) = Battery Capacity (Wh) ÷ Battery Voltage (e.g., 12V)
Note: Lead-acid batteries should only be discharged to 50% to prolong their life, so you need to double the calculated Ah. Lithium (LiFePO4) batteries can be discharged deeper (80-100%).

3. Solar Array Sizing

Your solar panels need to replenish your daily energy usage during the available peak sun hours. Peak sun hours vary by location and season (e.g., 4-6 hours).

Array Size (Watts) = Daily Energy (Wh) ÷ Peak Sun Hours

Add 20-30% to account for panel inefficiencies, heat, and charge controller losses. Divide the total array watts by the wattage of individual panels to find the number of panels needed.

4. Inverter Sizing

The inverter converts DC battery power to AC household power. The inverter must handle the simultaneous continuous wattage of all devices running at once, plus any surge watts from motors (like refrigerators or pumps).

Inverter Size (Watts) = Total Continuous Watts + Highest Surge Wattage

Worked Example: Off-Grid Cabin

Loads: LED lights (50W x 4h = 200Wh), Laptop (60W x 3h = 180Wh), Small Fridge (100W x 10h = 1000Wh). Total = 1,380Wh.

Total + Margin (20%): 1,656 Wh / day.

Batteries (2 days autonomy, 12V Lithium): 1,656 Wh × 2 = 3,312 Wh. 3,312 Wh ÷ 12V = 276 Ah.

Solar Array (5 peak sun hours): 1,656 Wh ÷ 5h = 331 W. Add 30% inefficiency = 430 Watts. (e.g., two 250W panels).

Inverter: Peak simultaneous load is 50+60+100 = 210W continuous. Fridge surge might be 600W. A 1000W inverter is sufficient.